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VegTech Systems’ French Fry Line processes 2 to 30 tons of premium frozen fries per hour, transforming raw potatoes into consistent, high-quality products for fresh or frozen markets. Built with stainless steel, this scalable system features automation, adjustable cuts (7-12 mm), and energy-efficient design, ensuring minimal waste (5-10% peel loss) and high yields (90-95%) for medium-to-industrial producers.
The process starts with receiving potatoes, followed by destoning, washing, and steam peeling. Potatoes are then cut, blanched (70-95°C, 2-5 min), dried, fried (165-185°C, 3-5 min), de-oiled, and IQF frozen (-18°C), ending with vertical bagging (0.5-5 kg bags). Each stage is optimized for efficiency and quality across the 2-30 tons/h range.
Equipment includes: Receiving Hopper (2-30 tons/h, 1.5-5 kW, 5-50 m³); Destoner/Washer (2-15 m³/h water, 3-10 kW); Steam Peeler (200-1,500 kg/h steam, 1.1-4 kW, 0.5-3 m³/h water, 30-70 L/min air); Hydro-Cutter (5-20 kW, 1-6 m³/h water); Blancher (3-15 m³/h water, 10-50 kW); Dryer (15-60 kW, 50-150 L/min air); Fryer (50-200 kW, 200-1,200 L/h oil); De-Oiler (5-20 kW, 50-150 L/min air); IQF Freezer (100-450 kW, 100-300 L/min air); Vertical Bagger (3-10 kW, 30-100 L/min air, 20-80 bags/min). Contact VegTech Systems for customization.
Bigtem’s steam peelers, represented by VegTech Systems, efficiently peel root crops (potatoes, carrots, beets) and fruits (apples, tomatoes) with capacities from 2 to 32 tons per hour. The 2-ton/hour model uses 200 kg/hour of steam (10-15 bar, 180-200°C), 1.1 kW of power, 0.5 m³/hour of water at 4 bar, and 30 liters/minute of air at 88 bar. Built from stainless steel, it ensures durability, reduces peel loss (5-10%), and suits fresh or processed product lines.
The 32-ton/hour model consumes 700 kg/hour of steam (10-15 bar, 180-200°C), 4 kW of power, 1.8 m³/hour of water at 4 bar, and 70 liters/minute of air at 88 bar, achieving uniform peeling (90-95% yield) with energy-efficient automation. Ideal for industrial-scale root crop and fruit processing, these peelers deliver high performance and quality. Contact VegTech Systems for more details or to customize your solution.
VegTech Systems’ Leafy Greens Washing and Dewatering Line processes 500 kg to 2 tons of fresh leafy greens (spinach, lettuce, kale) per hour, ensuring cleanliness, safety, and quality for fresh market or further processing. Constructed with food-grade stainless steel, this scalable system features gentle washing and efficient dewatering, minimizing damage to delicate leaves while removing dirt, bacteria, and excess water, with a focus on energy and water efficiency.
The process begins with receiving leafy greens, followed by pre-washing to remove heavy debris, main washing with agitation to clean thoroughly, rinsing for final sanitation, and dewatering to reduce moisture for packaging or freezing. Optimized for delicate handling, the line maintains leaf integrity across the 500 kg/h to 2 tons/h capacity range, preparing greens for immediate use or downstream processes.
Equipment includes: Receiving Hopper (500 kg/h-2 tons/h, 1-3 kW, 2-10 m³); Pre-Washer (1-4 m³/h water, 2-5 kW); Main Washer (2-8 m³/h water at 4 bar, 3-10 kW, air agitation 20-50 L/min at 6 bar); Rinser (1-5 m³/h water, 2-6 kW); Dewaterer (5-15 kW, 30-100 L/min air at 6-8 bar, centrifugal or air-based). Contact VegTech Systems for tailored solutions.
VegTech Systems offers Bigtem’s Hydro Cutter, a precision cutting system that uses a high-pressure pump to drive potatoes and tomatoes through specialized knives, producing fresh fries and uniform slices at 500 kg/h to 5 tons/h. This hydro-cutting technology delivers consistent cuts (7-12 mm for fries, 5-10 mm for tomatoes) with minimal waste, preserving quality for fresh market applications. Made from food-grade stainless steel, it ensures durability and efficiency for small-to-industrial-scale production.
The process begins with loading potatoes or tomatoes into the system, where a high-pressure pump propels them through a water stream into a fixed knife assembly. The pressurized flow forces the product against the blades for clean slicing, followed by a rinse to clear debris, and conveying for downstream use. This method ensures reliable, high-speed cutting across the 500 kg/h to 5 tons/h range, optimized for fresh fries and tomatoes.
Equipment includes: Intake Hopper (500 kg/h-5 tons/h, 1-3 kW); High-Pressure Pump (30-50 bar, 15-30 kW, 1-4 m³/h water at 4 bar); Knife Assembly (adjustable blades, 2-5 kW); Rinse Unit (1-3 m³/h water, 2-5 kW); Output Conveyor (2-6 kW, 20-50 L/min air at 6 bar). Contact VegTech Systems for Bigtem’s Hydro Cutter details.
VegTech Systems represents Bigtem’s Fruits and Vegetables Drying Lines, designed to dehydrate broccoli, garlic, onions, peppers, carrots, dill, and a wide range of fruits and vegetables, with capacities from 500 kg/h to 5 tons/h. These systems use optimized hot air drying to retain flavor, color, and nutrients, producing high-quality dried goods for fresh, frozen, or shelf-stable markets. Constructed with food-grade stainless steel, they offer durability, hygiene, and energy efficiency for small-to-industrial operations.
The process starts with receiving produce like broccoli, garlic, onions, peppers, carrots, and dill, followed by washing to remove soil and debris, then trimming or slicing (e.g., carrots into rounds, onions into rings) for uniform drying. The prepared produce is loaded onto trays or a conveyor and dried with hot air (40-120°C) for 1-5 hours, reducing moisture to 5-15% based on the product—e.g., peppers to 10%, garlic to 5%. After drying, it’s cooled to ambient temperature and conveyed for packaging, ensuring consistent results across the 500 kg/h to 5 tons/h range.
Equipment includes: Intake Conveyor (500 kg/h-5 tons/h, 1-3 kW); Washing Unit (1-4 m³/h water at 4 bar, 2-5 kW); Drying Chamber (40-120°C, 20-50 kW, 50-150 L/min air at 6 bar); Cooling Section (5-15 kW, ambient air); Output Conveyor (2-6 kW). Contact VegTech Systems for Bigtem’s tailored drying solutions.
VegTech Systems represents Bigtem’s Fresh Walnuts Processing Line, engineered to process fresh walnuts at 500 kg/h to 5 tons/h for the fresh market. This system efficiently removes hulls, cleans, and prepares walnuts while preserving kernel quality, using gentle handling to minimize breakage. Constructed with food-grade stainless steel, it offers durability, hygiene, and energy efficiency, ideal for small-to-industrial-scale operations.
The process begins with receiving fresh walnuts, where a dehuller strips off the green hulls using mechanical rollers or brushes, followed by a high-pressure water wash to remove husk residue and dirt. Next, the walnuts are air-dried (30-40°C) for 2-6 hours to lower outer shell moisture to 8-12%, ensuring safe storage without over-drying the kernels, then conveyed for optional sorting or packaging. This sequence ensures clean, market-ready walnuts across the 500 kg/h to 5 tons/h range.
Equipment includes: Intake Hopper (500 kg/h-5 tons/h, 1-3 kW); Dehuller (2-6 kW, 1-3 m³/h water at 4 bar); Washing Unit (2-5 m³/h water, 3-7 kW, 20-50 L/min air at 6 bar); Drying Chamber (30-40°C, 15-40 kW, 50-150 L/min air); Output Conveyor (2-6 kW). Contact VegTech Systems for Bigtem’s customized walnut solutions.
VegTech Systems represents Bigtem’s Fruit Juice Production and Bottling Line, designed to process and bottle fruit juice from apples, oranges, berries, and more, with capacities from 500 L/h to 5,000 L/h. This system delivers clear, high-quality juice for fresh market or shelf-stable use, featuring efficient extraction, filtration, and bottling while preserving flavor and nutrients. Built with food-grade stainless steel, it ensures hygiene, durability, and scalability for small-to-industrial producers.
The process starts with receiving fresh fruits, which are washed to remove dirt, then crushed and pressed to extract juice. The juice is filtered to remove pulp and solids, pasteurized (85-95°C, 15-30 seconds) to ensure safety and shelf life, cooled to ambient temperature, and filled into bottles via a precision bottling system. Operating across 500 L/h to 5,000 L/h, this line produces consistent, market-ready juice with minimal waste.
Equipment includes: Intake Conveyor (500-5,000 L/h, 1-3 kW); Washing Unit (1-5 m³/h water at 4 bar, 2-5 kW); Crusher/Press (5-15 kW, 20-50 L/min air at 6 bar); Filter (2-10 kW); Pasteurizer (85-95°C, 10-30 kW); Cooler (5-15 kW); Bottling Unit (3-10 kW, 30-100 L/min air, 20-80 bottles/min). Contact VegTech Systems for Bigtem’s tailored juice solutions.
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