French Fry Processing Line & Potato Chips Line 2–30 t/h

French Fry & Chips Line

French Fry Processing Line (2–30 Tons/Hour)

French Fry & Potato Chips Processing Line

French fry processing line and potato chips production solutions from Bigtem deliver fully integrated turnkey systems engineered for maximum yield, consistent quality, and low operating costs.

Processors across North America rely on these lines for frozen French fries and potato chips at capacities from 2 to 30 tons per hour (raw potato input). With 90–95% yield and US-based support in Alpharetta, GA, VegTech Systems makes high-performance European engineering practical for your plant.

Complete French Fry Processing Line Flow

Our french fry processing line covers every step with seamless integration:

Receiving & Washing: Intake hoppers, destoning, and high-efficiency washing systems.
Steam Peeling: Gentle, high-yield steam peelers (minimal flesh loss).
Cutting: Precision hydro-cutters for uniform fries (7–12 mm standard).
Blanching: Continuous blanchers for color setting and enzyme control.
Drying & Dewatering: Air-knife and vibratory systems for optimal surface moisture removal.
Frying: Continuous fryers with advanced oil filtration and temperature control (165–185°C).
De-oiling & IQF Freezing: Air knives followed by high-velocity IQF tunnels for superior texture.
Packaging: Automated weighing and bagging systems.

Potato Chips Adaptation The same upstream process (washing, peeling, slicing) feeds into specialized continuous or kettle-style frying and seasoning lines.

Bigtem Engineering Advantages:

53+ years of experience and 35+ engineers.
Vertical integration with custom sanitary conveyors and chutes.
PLC/HMI automation for consistent operation.
Full AISI 304/316 stainless steel construction.

Key Benefits of Our French Fry Processing Line

Yield: 90–95% through gentle steam peeling and precise cutting.
Labor Savings: Highly automated continuous flow.
Quality & Consistency: Uniform color, texture, and oil content.
Efficiency: Energy-optimized frying and easy-clean design reduce downtime and costs.
Flexibility: Supports French fries, chips, wedges, and specialty potato products.

Applications: QSR suppliers, retail frozen fries, private-label potato chips, and foodservice par-fried products.

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Why Choose VegTech Systems + Bigtem?

We are your true process partner — not just equipment suppliers. Local project management, operator training, spare parts, and rapid support from our Alpharetta, GA office.

Tell us your target capacity, product mix (fries vs chips), plant constraints, and bottlenecks. We deliver a customized layout and budgetary proposal within 5 business days.

Request a Quote → Call: (414) 378-9956 | sales@vegtechsystems.com

10-Stage Production Process

01 Potato Receiving & Storage

Intake hopper 2–30 T/h · 1.5–5 kW · 5–50 m³ storage capacity.

02 Destoning & Washing

Removes stones and foreign matter. Water use: 2–15 m³/h · Motor: 3–10 kW.

03 Steam Peeling

High-pressure steam loosens potato skins in seconds with minimal flesh loss.

04 Cutting (7–12 mm)

Hydro cutter for uniform, consistent fry sizes. 5–20 kW · 1–6 m³/h water.

05 Blanching (70–95°C, 2–5 min)

Color setting, enzyme inactivation and partial cooking for optimal texture.

06 Drying

Surface moisture removal before frying. 15–60 kW · 50–150 L/min air.

07 Frying (165–185°C, 3–5 min)

Continuous fryer with oil filtration and recirculation. 50–200 kW · 200–1,200 L/h oil.

08 De-oiling

Air knife removes excess surface oil, reducing fat content. 5–20 kW · 50–150 L/min.

09 IQF Freezing (−18°C)

Individual quick freezing locks in texture and flavor. 100–450 kW · 100–300 L/min air.

10 Vertical Packaging

0.5–5 kg bags at 20–80 bags/min. 3–10 kW. Market-ready output.

Get a Quote

Tell us your capacity targets and we’ll design the right line for your facility.

Manufactured by Bigtem Makine A.Ş. · Istanbul, Turkey · Est. 1973

Key Specifications

Receiving Hopper

2–30 T/h · 1.5–5 kW

Steam Peeler

200–1,500 kg/h steam

Hydro Cutter

5–20 kW · 1–6 m³/h

Blancher

70–95°C · 2–5 min

Fryer

165–185°C · 50–200 kW

IQF Freezer

−18°C · 100–450 kW

Vertical Bagger

20–80 bags/min

Yield

90–95%

Downloads

FROZEN FRENCH FRIES PRODUCTION (pdf)

High-capacity 2–30 tons/hour production
Automated and scalable for growing operations
Energy-efficient design with reduced operating costs
Consistent premium-quality frozen French fries
Customizable solutions for your production needs