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Frozen Fruits & Vegetables production Line

Frozen Fruit & Vegetable Processing Line (1–20 Tons/Hour)
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Frozen Fruit & Vegetable Processing Line

Frozen fruit vegetable processing line solutions from Bigtem deliver complete turnkey IQF systems engineered to preserve natural color, texture, flavor, and nutritional value while maximizing yield and efficiency.

North American processors use these frozen fruit vegetable processing lines for peas, corn, green beans, broccoli, cauliflower, carrots, spinach, mixed vegetables, berries, mango, cherries, and many other fruits and vegetables. Capacities range from 1 to 20 tons per hour (raw input). With dedicated US-based support through VegTech Systems, you receive fast project engineering, installation, training, and reliable service.

Complete Frozen Fruit & Vegetable Processing Line Flow

Our turnkey frozen fruit vegetable processing line follows a proven, hygienic process:

  • Receiving & Feeding: Intake hoppers and conveyors with surge capacity for smooth operation during peak harvest.
  • Washing & Cleaning: High-efficiency washing systems (2–15 m³/h water) with air agitation for thorough dirt and contaminant removal.
  • Sorting, Peeling & Cutting: Customized sorting, inspection, peeling, and cutting equipment tailored to each product type.
  • Blanching: Continuous belt or screw blanchers (70–100°C) for enzyme deactivation, color preservation, and better freezing performance.
  • Cooling & Dewatering: Rapid cooling followed by vibratory shakers and air-knife systems to remove surface moisture and prevent clumping.
  • IQF Freezing: High-velocity airflow tunnel freezers (-35°C to -40°C) that achieve true individual quick freezing with minimal ice crystal formation.
  • Weighing, Inspection & Packaging: Automated multi-head weighers, metal detectors, and bagging systems for final retail or bulk packaging.

Bigtem Engineering Highlights:

  • 53+ years of experience (est. 1973) with 35+ engineers specializing in food processing equipment.
  • Vertical integration for custom sanitary design, conveyors, and full-line automation with intuitive PLC/HMI controls.
  • Food-grade AISI 304/316 stainless steel construction meeting USDA and FSMA standards.
  • Energy-efficient insulation, airflow, and water management systems.

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Commercial Benefits for North American Processors

    • Superior Product Quality: Rapid IQF locks in freshness, color, and nutrients far better than slower bulk freezing methods.
    • High Yield & Consistency: Gentle handling and precise process control minimize damage and deliver uniform results even with delicate items like berries or broccoli florets.
    • Labor Savings: Highly automated continuous flow significantly reduces manual labor requirements.
    • Operating Efficiency: Optimized energy and water use plus easy-clean design lower costs and downtime.
    • Flexibility: Handles seasonal mixed products and a wide variety of fruits and vegetables on the same line.
    • Strong ROI: Premium IQF product pricing, extended distribution reach, and reduced waste deliver fast payback.

    Typical Applications: IQF vegetables for retail and foodservice, frozen fruit mixes, value-added blends, export-grade products, and industrial ingredient supply.

    Why Choose VegTech Systems + Bigtem?

    We are your true process partner — delivering full-line responsibility with seamless integration rather than isolated machines. Our team understands the unique challenges faced by North American processors, including labor shortages, strict food safety requirements, seasonal volumes, and the demand for consistent high quality.

    Tell us your target products, desired capacity (1–20 t/h), current bottlenecks, and facility details. We will prepare a customized layout, utility requirements, and budgetary proposal — usually within 5 business days.

    Request a Quote → Call: (414) 378-9956 | sales@vegtechsystems.com

 

Get a Quote

Tell us your capacity targets and we’ll design the right line for your facility.

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Manufactured by Bigtem Makine A.Ş. · Istanbul, Turkey · Est. 1973

Key Specifications

Washing Systems:

2–15 m³/h water (4 bar) | 3–15 kW

Preparation Equipment

5–20 kW

Blanchers

70–100°C | 10–50 kW | continuous processing

Dewatering Systems

Vibratory / air knife systems | 5–20 kW

IQF Freezer

35°C to -40°C | 100–500 kW | high-capacity airflow system

Conveying Systems

2–10 kW

Packaging Lines

20–100 packs/min | 5–15 kW

Cold Storage Systems

Maintains -18°C

Downloads

FROZEN FRUITS & VEGETABLES PRODUCTION LINE (pdf)

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