Pickle Processing Line (500 kg/h – 5,000 kg/h)
VegTech Systems, in partnership with Bigtem, offers advanced pickle processing lines designed for efficient, hygienic production of high-quality pickled vegetables. Suitable for products such as cucumbers (gherkins), peppers, carrots, cabbage, cauliflower, and mixed pickles, these systems operate at capacities from 500 kg/h to 5,000 kg/h.
Built with food-grade stainless steel and advanced automation, the line ensures maximum hygiene, consistent quality, and extended shelf life, while preserving the vegetables’ natural texture, flavor, and color. These systems are ideal for small, medium, and industrial-scale pickle producers.
Complete Pickle Processing Line
Our fully integrated system covers every stage of pickle production:
- Receiving & Feeding
- Washing & Cleaning (removal of dirt, debris, and contaminants)
- Sorting & Grading (selection by size and quality)
- Cutting / Preparation (whole, sliced, or mixed vegetables)
- Brining / Fermentation (salt brine preparation and controlled fermentation process)
- Filling (automatic filling into jars, cans, or containers)
- Vinegar / Marinade Dosing (flavoring and preservation)
- Sealing / Capping (airtight closure for safety)
- Pasteurization (optional, for extended shelf life)
- Cooling, Labeling & Final Packaging
This process ensures consistent taste, food safety, and long shelf life, making products ready for both retail and export markets.
Key Technical Specifications
- Washing Systems: 2–15 m³/h water (4 bar) | 3–15 kW
- Sorting & Preparation Equipment: 5–20 kW
- Brining / Fermentation Tanks: Food-grade tanks with controlled conditions
- Filling Systems: Automated jar/can filling | 10–30 kW
- Dosing Systems (Brine / Vinegar): Precision liquid dosing
- Capping / Sealing Machines: 5–15 kW
- Pasteurization Units: 70–100°C | 10–50 kW
- Packaging Lines: 20–100 units/min | 5–15 kW
Key Benefits
- Capacity range: 500 kg/h to 5,000 kg/h
- Produces high-quality pickled vegetables
- Preserves texture, flavor, and color
- Integrated washing, brining, filling, and packaging
- Flexible for fermented and vinegar-based pickles
- Energy-efficient and low-maintenance design
- Hygienic stainless steel construction
Why Choose VegTech Systems?
- Proven Bigtem vegetable processing technology
- Designed for maximum efficiency and product consistency
- Reliable systems for brining, fermentation, and packaging
- Fully customizable solutions for your recipes and packaging formats
- Meets international food safety and export standards